FIRST-CLASS QUALITY, WITH WET AND DRY CUT
Metzner CCM 4 and CCM 4 Gasket - multifunctional, customizable solutions for highest demands
The Metzner CCM 4 automatic cutting machine masters both, dry and wet cutting. For these purposes, you have the choice between a water cooling lubrication system or micro-knife lubrication. As standard, it has a generously dimensioned discharge conveyor (800 mm | 2’7″ long).
The Metzner CCM 4 can be used in the production line as well as a stand-alone. It can also be equipped with a punching knife, so materials without steel reinforcement can be processed, too.
Metzner CCM 4 Gasket:
Metzner have developed the CCM 4 Gasket especially as an automatic cutting machine for flat gaskets from hoses with the circular knife.
- For hoses of max. 30 mm | 1.2" resp. 50 mm | 2" diameter
- For hose length from 1 mm | 0.04" to 1,000 mm | 3'3"
- For cutting capacities up to 500 cuts per minute
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For dry and wet
cutting.Works either with water spray cooling or
micro-mist knife -
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Integrated discharge conveyor
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Also for punching
not re-inforced
materials -
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CCM 4 Gasket for
cutting hoses
to gaskets
CUSTOMIZATION
As with all Metzner machines, it is possible not only to customize the CCM models, but also to adapt the automatic cutting machine to your needs with standardized modules.
Gap detection
Thanks to the gap detection, the knife cuts exactly in the gap und thus produces a snagfree cut in the metal carrier. This improves the cut; and it spares the knife.
Profile clamping
Thanks to the profile clamping, the material is optimally fixed during the cut. Another advantage occurs when you use abrasive discs. In this case, it improves the cuts’ surfaces. Thus, they are perfectly prepared for welding the sealing profiles without reworking.
Additional cutting tool
As standard, the Metzner CCM 4 is equipped with a place for an additional cutting tool. So, you can easily make it an allrounder that can also be used for materials without steel re-inforcement.
Cutting on the marks
A sensor detects marked areas and controls the cut to the mark. Of course, a required distance to the marker can be set.
Automatic scrap cut
A sensor detects marked and nonconforming material areas. The machine independently performs a waste cut. Material that does not meet the specification is thus not processed further as part of the automatic quality control.
Network
With this tool, CCM machines send production status information to an external control station. Combined with Profibus connectors, they can be completely remote controlled.
E-Service Modul
Thanks to this tool, each CCM has optionally its own IP address or access to the mobile network. This is how Metzner Service supports you effectively and cost-efficiently with fault diagnoses, spare parts advice or repair recommendations.
TECHNICAL DATA
| Performance data | Metzner CCM 4 |
| Material dimension (depending on the selected configuration) | 100 mm x 30 mm | 3.94″ x 1.18″ |
| Circular knife rotation speed | 1,000 to 6,000 or 4,000 to 10,000 |
| Size increments | 0.1 mm | 0.004″ |
| Feeding speed | 120 m/min. | 393’8″/min. |
| Max. cutting rate: circular knife cut | 100 cuts/min. |
| Max. cutting rate: die cut | 170 cuts/min. |
| Typically repeatable exactness (depending on material; tolerance +/- 0.5 mm | 0.02″ | +/- (1 mm | 0.04″ + 0.2% L) |
| Technical data | |
| Electrical connection | 3~400 v; 50/60 Hz; 16 A or transformator |
| Compressed air connection (only necessary with die cut) | 6 bar | 87 PSI |
| Dimensions (L x W x H) | 2,000 mm x 1,300 mm x 2,300 mm | 6’7″ x 4’3″ x 7’7″ |
| Weight | 900 kg | 1,984 lbs |
| Eqipment | |
| Control | Siemens with color touch screen 7″ |
| Gap detection | option |
| Additional cutting tool |  |
| Cooling water circulation | |
| Cutting based on marking | |
| Automatic scrap cut | option |
| E-service module | |
| Minimum quantity lubrication | option |
| Integrated interface for peripherials | option |
| Integration into the factory’s IT-network | option |