FIRST-CLASS QUALITY, WITH WET AND DRY CUT

Metzner CCM 4 and CCM 4 Gasket - multifunctional, customizable solutions for highest demands

The Metzner CCM 4 automatic cutting machine masters both, dry and wet cutting. For these purposes, you have the choice between a water cooling lubrication system or micro-knife lubrication. As standard, it has a generously dimensioned discharge conveyor (800 mm | 2’7″ long). 

The Metzner CCM 4 can be used in the production line as well as a stand-alone. It can also be equipped with a punching knife, so materials without steel reinforcement can be processed, too.

As with all Metzner machines, it is possible not only to customize the CCM models, but also to adapt the automatic cutting machine to your needs with standardized modules.

 

Gap detection

Thanks to the gap detection, the knife cuts exactly in the gap und thus produces a snagfree cut in the metal carrier. This improves the cut; and it spares the knife.

 

Profile clamping

Thanks to the profile clamping, the material is optimally fixed during the cut. Another advantage occurs when you use abrasive discs. In this case, it improves the cuts’ surfaces. Thus, they are perfectly prepared for welding the sealing profiles without reworking.

 

Additional cutting tool

As standard, the Metzner CCM 4 is equipped with a place for an additional cutting tool. So, you can easily make it an allrounder that can also be used for materials without steel re-inforcement.

 

Cutting on the marks

A sensor detects marked areas and controls the cut to the mark. Of course, a required distance to the marker can be set.

 

Automatic scrap cut

A sensor detects marked and nonconforming material areas. The machine independently performs a waste cut. Material that does not meet the specification is thus not processed further as part of the automatic quality control.

Network

With this tool, CCM machines send production status information to an external control station. Combined with Profibus connectors, they can be completely remote controlled.

 

E-Service Modul

Thanks to this tool, each CCM has optionally its own IP address or access to the mobile network. This is how Metzner Service supports you effectively and cost-efficiently with fault diagnoses, spare parts advice or repair recommendations.

Performance dataMetzner CCM 4
Material dimension
(depending on the selected configuration)
100 mm x 30 mm | 3.94″ x 1.18″
Circular knife rotation speed1,000 to 6,000 or 4,000 to 10,000
Size increments0.1 mm | 0.004″
Feeding speed120 m/min. | 393’8″/min.
Max. cutting rate: circular knife cut100 cuts/min.
Max. cutting rate: die cut170 cuts/min.
Typically repeatable exactness
(depending on material; tolerance +/- 0.5 mm | 0.02″
+/- (1 mm | 0.04″ + 0.2% L)
  
Technical data 
Electrical connection3~400 v; 50/60 Hz; 16 A or transformator
Compressed air connection
(only necessary with die cut)
6 bar | 87 PSI
Dimensions (L x W x H)2,000 mm x 1,300 mm x 2,300 mm | 6’7″ x 4’3″ x 7’7″
Weight900 kg | 1,984 lbs
  
Eqipment 
ControlSiemens with color touch screen 7″
Gap detectionoption
Additional cutting tool✔
Cooling water circulation✔
Cutting based on marking✔
Automatic scrap cutoption
E-service module✔
Minimum quantity lubricationoption
Integrated interface for peripherialsoption
Integration into the factory’s IT-networkoption

Metzner CCM 4 Gasket:

Metzner have developed the CCM 4 Gasket especially as an automatic cutting machine for flat gaskets from hoses with the circular knife.